manuais Watlow CLS200

Watlow CLS200 Manual do Utilizador (251 páginas)

Marca: Watlow | Categoria: Sensores | Tamanho: 2.71 MB |

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Índice

CLS200 Series

1

User’s Guide

1

Warranty

2

Table of Contents

3

3 Using the CLS200 51

4

4 Setup 71

4

Reversed T/C Detection 85

5

Keys Do Not Respond 170

7

List of Figures

9

List of Tables

13

11 Specifications

15

System Overview

17

Getting Started

18

Product Features

19

CLS200 Parts List

21

2_ _–_ _ _ _ _ _

21

CLSSI _ _–_ _–_ _

22

Technical Description

23

Front Panel Description

24

Figure 1.4 CLS200 Front Panel

24

Figure 1.5 TB50

24

CLS200 Cabling

25

External Safety Devices

25

Power-Fail Protection

26

Installation

27

Typical Installation

28

Recommended Tools

29

Mounting the Controller

29

1.0 inch 7.0 inches 1.6 inch

30

(25 mm) (178 mm) (41 mm)

30

1.0 inch 7.0 inches 0.6 inch

30

Figure 2.4 Wiring Clearances

31

Mounting the TB50

32

DIN Rail Mounting

33

Mounting the Power Supply

34

Mounting Environment

35

Bracket

35

Mounting Steps

35

CAUTION!

35

Mounting

36

Dimensions

36

System Wiring

37

Noise Suppression

38

Avoiding RFI/EMI

39

Power Connections

41

Table 2.2 Power Connections

42

Connecting TB50 to CLS200

43

Testing Your System

44

Sensor Wiring

45

Input Wiring Recommendations

46

Thermocouple Connections

47

RTD Input Connections

48

Reference Voltage Terminals

48

Voltage Input Connections

48

Current Input Connections

49

Pulse Input Connections

50

Output Wiring Recommendations

51

Cable Tie Wraps

51

Stored in the Controller

52

Configuring Outputs

53

Output Connections

53

Digital Inputs

54

External Switching Devices

55

Table 2.5 TB18 Connections

56

TB50 Connections

57

Wiring the Serial DAC

60

Serial Communications

61

BACK BACK

62

EIA/TIA-485 Interface

63

Connections

64

Signal Common

64

Termination

64

Using the CLS200

67

Front Panel

68

Front Panel Keys

69

Displays

71

Single Loop Display

73

Alarm Displays

74

Acknowledging an Alarm

75

• H/W FAILURE: OFFSET

76

Job Display

76

Changing the Setpoint

77

Selecting the Control Status

77

Autotuning a Loop

78

Background

79

Performing an Autotune

79

Using Alarms

80

Process Alarms

82

Process Alarm Outputs

83

Alarm Type: Control or Alarm

83

High and Low Process Alarms

83

Global Alarm

84

How to Access the Setup Menus

87

How to Change a Parameter

88

Figure 4.1 CLS200 Menu Tree

89

Load Setup From Job

91

Save Setup to Job

91

Job Select Digital Inputs

92

Output Override Digital Input

93

Override Digital Input Active

93

Startup Alarm Delay

94

Keyboard Lock Status

94

Power Up Output Status

94

Process Power Digital Input

95

Controller Address

95

Communications Baud Rate

96

Communications Protocol

96

Communications Error Checking

96

AC Line Frequency

97

EPROM Information

97

Setup Loop Input Menu

98

Input Type

99

Loop Name

100

Input Units

100

Input Reading Offset

100

Reversed T/C Detection

101

Linear Scaling Parameters

102

Table 4.9 Display Formats

103

Reading Range

103

Display Format

103

High Process Variable

104

High Reading

104

Low Process Variable

104

Input Filter

105

Heat or Cool Control PB

107

Heat or Cool Control TI

107

Heat or Cool Control TD

107

Heat or Cool Output Filter

107

Restore PID Digital Input

108

Setup Loop Outputs Menu

109

Heat or Cool Output Type

110

Heat or Cool Cycle Time

111

SDAC Mode

111

SDAC Low Value

111

SDAC High Value

111

Heat or Cool Output Action

112

Heat or Cool Output Limit

112

WARNING!

113

Heat or Cool Linearity

114

Setup Loop Alarms Menu

115

High Process Alarm Setpoint

116

High Process Alarm Type

116

Deviation Alarm Value

116

High Deviation Alarm Type

117

Low Deviation Alarm Type

117

Low Process Alarm Setpoint

118

Low Process Alarm Type

118

Alarm Deadband

118

Manual I/O Test

119

Test Digital Output

120

Digital Output Number

120

Keypad Test

121

Display Test

121

Extruder Control

123

Defaults

124

HEAT CONTROL PB?

125

Extruder Control Algorithm

126

Enhanced Features

127

Enter 1-9

128

Process Variable Retransmit

129

Retransmit Process Variable

130

Minimum Input

130

Minimum Output

130

Maximum Input

130

Maximum Output

131

Cascade Control

134

Setup Loop Cascade Menu

135

Base Setpoint

136

Minimum Setpoint

136

Maximum Setpoint

136

Heat Span

137

Cool Span

137

Ratio Control

140

Setup Loop Ratio Control Menu

141

Control Ratio

142

Setpoint Differential

142

For this example we have

144

0. Press

144

Remote Analog Setpoint

145

Differential Control

147

For this example, we have

148

+50. Press

148

Ramp/Soak

149

Features

150

Ramp/Soak Menus

152

Setup Global Parameters Menu

153

Setup Ramp/Soak Profile Menu

153

Copy Setup From Profile

154

Tolerance Alarm Time

154

Ready Segment Setpoint

154

Ready Segment Edit Events

155

External Reset Input Number

155

Edit Segment Number

156

Segment Time

156

Segment Setpoint

156

Edit Segment Events

157

Edit Segment Triggers

158

Segment Tolerance

159

Last Segment

160

Repeat Cycles

160

Using Ramp/Soak

161

Ramp/Soak Displays

162

Time Remaining Display

163

Cycle Number Display

163

Set Mode Display

163

Assigning a Profile to a Loop

164

Running a Profile

164

Starting a Profile

165

Holding a Profile

166

Continuing a Profile

166

Resetting a Profile

167

In Case of a Power Failure

168

Tuning and Control

169

On/Off Control

170

Proportional Control

170

Proportional

171

Heat and Cool Outputs

172

Control Outputs

173

Output Filter

174

Reverse and Direct Action

175

Integral Settings

176

Derivative Settings

176

Proportional Band Only (P)

177

PI with Derivative (PID)

177

When There is a Problem

179

Troubleshooting Controllers

180

Failed Sensor Alarms

182

System Alarms

182

Other Behaviors

183

Low Power

184

Battery Dead

184

Ambient Warning

184

H/W Ambient Failure

185

H/W Gain or Offset Failure

186

Keys Do Not Respond

186

Checking Analog Inputs

187

Earth Grounding

188

Checking Control Outputs

188

Testing the TB18 and TB50

189

Testing Digital Inputs

189

Supervised Systems

190

Communications

191

Ground Loops

191

NO-Key Reset

192

Replacing the EPROM

192

WATLOW ANAFAZE CLS200

193

Figure 9.3 EPROM Location

194

Figure 9.4 Remove EPROM

194

Changing Communications

195

Installing Scaling Resistors

196

CLS208 Current Inputs

197

CLS208 Voltage Inputs

198

RTD and Thermistor Inputs

199

CLS216 Input Circuit

200

CLS216 Current Inputs

200

CLS216 Voltage Inputs

201

Configuring Dual DAC Outputs

202

DUAL DAC

203

SERIAL DAC

204

Linear Scaling Examples

205

Table 10.1 Input Readings

206

Table 10.2 Scaling Values

206

Situation

207

Example 3: A Pulse Encoder

208

Specifications

209

Dimensions

210

TB50 Physical Specifications

212

Figure 11.4 TB50 Dimensions

213

Table 11.8 TB50 Connections

213

SCSI Cable

214

Table 11.11 Analog Inputs

216

Table 11.12 Pulse Inputs

217

Resolution

217

Table 11.16 Digital Inputs

218

Analog Outputs

219

Digital Outputs

219

Î (dc) +/- 3VÎ (dc)

220

CLS200 Power Supply

221

Î (dc) @ 4 A

222

Î (dc) @ 1.2 A

222

Dual DAC Specifications

223

± 0.75 ± 0.75 ± 0.75

224

Serial DAC Inputs

226

Serial DAC Analog Outputs

227

Glossary

229

— A ﬁlter that allows the

231

— A ﬁlter that

231

— A power

234

— The integral function

234

—An Electronics Industries of

235

Menu Structure

249

Declaration of Conformity

250

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