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Watlow EZ-ZONE
®
PM Integrated Controller • 14 • Chapter 1 Overview
EZ-ZONE
®
PM Integrated Model 1/8 and 1/4 DIN with CT System Diagram
Without 6 Digital I/O (slot D), Without Communications (slot E)
EZ-ZONE PM Integrated 8
th
DIN with CT System Diagram
Without 6-digital I/O (slot D), Without Comms Card (slot E)
Input
Function
Output
Function
If limit, this output
must be limit
Output 4
none, 15A NO-ARC, switched dc,
5A mechanical relay (form A), or
0.5A SSR (form A)
Output 1
none, switched dc/open collector,
5A mechanical relay (form C),
process, or 0.5A SSR (form A)
Analog Input 1
none, Thermocouple, RTD (100Ω,
1kΩ), Thermistor 5kΩ, 10kΩ, 20kΩ,
40kΩ) Process (V, mV, mA) or 1k
Potentiometer
PID
Controller
(Optional -
Ramp/Soak max 4
files, 40 steps)
Slots A
(Optional)
Power Supply
100 to 240Vac
20 to 28 Vac or 12 to 40Vdc
Modbus
Address 1 - 247
Standard Bus
Zone Address
1 - 16
Supervisory &
Power Board
Slot C
Input Sensor
EIA-485 Communication
Standard Bus
(optional Modbus RTU)
RUI, EZ-ZONE
Controllers, PLC, PC
or HMI
off, heat, cool,
retransmit, alarm,
duplex or event
off, heat, cool,
alarm, event or
limit
Output Status
LEDs
5
6
1
3
2
4
Zone
Address
LEDs
Channel
Indicates Zone
Address & Channel
Indicates I/O
Status
off, heat, cool,
alarm, or event
8
7
Current Transformer
Sense (CT)
Slots B
(Optional)
Analog Input 2
Current Transformer
Current
Transformer
Output 2
none, 15A NO-ARC, switched dc,
5A mechanical relay (form A), or
0.5A SSR (form A)
Output 3
none, switched dc/open collector,
5A mechanical relay (form C),
process, or 0.5A SSR (form A)
off, heat, cool,
retransmit, alarm,
duplex or event
off, heat, cool,
alarm or event
Note:
Number of inputs and outputs and various combinations of the same will vary
depending upon part number; see ordering matrix for more detail.
Digital Input (or Output) 5 & 6 (optional)
Programmable Functions
EZ Key 1 & 2
Programmable Functions
Digital Output (or Input) 5 & 6
(optional) none, switched dc
- None
- Idle set point
- Tune
- Alarm clear, request
- Silence alarm
- Manual/auto mode
- Control mode
- Remote set point
enable
- Lock keypad
- Force alarm
- TRU-TUNE+
®
disable
- Loop & alarms off
- Profile disable
- Profile hold/resume
- Profile start
- Profile start/stop
- Restore user settings
- Event inputs
- Math
- User’s Guide 1
- Integrated Controller Models 1
- Safety Information 2
- Warranty 2
- Technical Assistance 2
- Table of Contents 4
- Table of Contents (cont.) 5
- Chapter 1: Overview 7
- DeviceNet 8
- TCP, and Profibus DP 8
- A Conceptual View of the PM 9
- Getting Started Quickly 10
- Functions 11
- Remote Set Point Operation 12
- Function 15
- Chapter 2: Install and Wire 19
- 1/16 DIN (PM6) 19
- 1/4 DIN (PM4) Dimensions 22
- Installation 23
- Chemical Compatibility 24
- Dig I/O 5 & 6 26
- 485 Comms 26
- PM Integrated Isolation Block 27
- Low Power 28
- High Power 28
- Digital Input 5 - 6 28
- Digital Input 7 - 12 29
- Input 1, 2 Thermocouple 29
- Input 1, 2 RTD 29
- Digital Output 7 - 12 32
- Internal Supply 33
- Output 1, 3 Universal Process 34
- Output 2, 4 Switched DC 35
- Quencharc Wiring Example 37
- Ethernet LED Indicators 38
- Activity Status 39
- Link Status 39
- Network Status 39
- Module Status 39
- DeviceNet™ Communications 40
- Profibus DP Communications 42
- EZ-ZONE ST 43
- 2. Double click on Ports 44
- 1/16 (PM6) DIN 45
- 1/8 DIN (PM9) Horizontal 45
- 1/8 DIN (PM8) Vertical 45
- 1/4 DIN (PM4) 45
- Attention Codes 46
- Chapter 4: Home Page 48
- Default Home Page Parameters 48
- Modifying the Home Page 49
- Custom Menu Parameter Options 49
- Modifying the Display Pairs 50
- Header Name Definition 51
- Communication Protocols 52
- Profibus DP 54
- Chapter 5: Operations Page 55
- Chapter 6: Setup Page 70
- Navigating the Setup Page 70
- On (63) 99
- Watlow EZ-ZONE 100
- Chapter 7: Profiling Page 106
- Navigating the Profiling Page 106
- Starting a Profile 107
- Profiling Parameters 109
- Chapter 8: Factory Page 116
- Navigating the Factory Page 116
- Chapter 9: Features 122
- Chapter 9: Features (cont.) 123
- Tuning the PID Parameters 126
- Manual Tuning (cont.) 127
- Autotuning with TRU-TUNE+ 127
- Before Tuning 127
- How to Autotune a Loop 127
- Calibration Offset 128
- Calibration 128
- Filter Time Constant 129
- Sensor Selection 130
- Sensor Backup 130
- Scale High and Scale Low 130
- Range High and Range Low 130
- Receiving a Remote Set Point 131
- Ten Point Linearization 131
- Retransmit 132
- Resetting a Tripped Limit 133
- Control Methods 134
- On-Off Control 135
- Proportional and (P) Control 135
- Dead Band 136
- Dead Band (cont.) 137
- Variable Time Base 137
- Variable Time Base (cont.) 138
- Single Set Point Ramping 138
- Cascade Control 138
- Compressor Control 138
- Input 1 Output 1 139
- Alarm Hysteresis 140
- Alarm Latching 140
- Alarm Silencing 140
- Alarm Blocking 140
- Current Sensing 141
- Open Loop Detection 141
- Programming the EZ Key/s 141
- CIP Implicit Assemblies 146
- Compact Assembly Class 146
- Software Configuration 147
- Searching Network for Devices 148
- Single Loop Control 151
- Example 3: Square Root 152
- Example 4: Ratio 152
- Example 5: Differential 153
- Example 6: Cascade 153
- Curve A (PID) 154
- Curve B (Cascade) 154
- Curve C (Single-control) 154
- Example 8: Vaisala 155
- Motorized Valve Control 156
- Chapter 11: Appendix 157
- CIP Implicit Assembly 163
- Compact Class 1 A through 7 A 165
- Compact Class 1 B through 7 B 166
- Specifications 171
- Dimensions 173
- [`oF;t] Minimum Off Time 94 176
- Series EZ-ZONE 180
- 3 Year Warranty 181
- CUSTOMER 181
- SATISFACTION 181
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