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Watlow EZ-ZONE
®
PM Integrated Controller • 24 • Chapter 2 Install and Wire
Back View
Slot Orientation
1/16 DIN PM6
C
Dig I/O 5 & 6
485 Comms
Power
A
Output 2
Output 1
Input 1
B
Output 3
Output 4
Input 2
Note:
Slot B above can also
be configured with a
communications card.
Digital Inputs & Outputs
5-12
Switched DC, Open Collector,
Process outputs
Analog Input 1
Analog Input 2
Communications Ports
Controller
Low Voltage Power Bus
Mechanical Relay,
Solid-State Relay,
NO-ARC Relay
Outputs
Low-voltage Isolation: 42V peak
Safety Isolation: 2300VÅ (ac)
Safety Isolation
No Isolation
No Isolation
No Isolation
Low-voltage
Isolation
Low-voltage
Isolation
Controller Power Supply
12 to 40VÎ (dc)
20 to 28VÅ (ac)
100 to 240VÅ (ac)
Safety Isolation
Safety Isolation
Note:
Analog Input 1 can be optionally ordered as
an isolated input (see ordering information
in the back of this User’s Guide).
PM Integrated Isolation Block
Back View
Slot Orientation
1/4 DIN Horizontal PM4
A
Output 2
Output 1
Input 1
B
Output 3
Output 4
Input 2
D
Digital I/O 7 - 12
E
Communications Card
C
Dig I/O 5 & 6
485 Comms
Power
- User’s Guide 1
- Integrated Controller Models 1
- Safety Information 2
- Warranty 2
- Technical Assistance 2
- Table of Contents 4
- Table of Contents (cont.) 5
- Chapter 1: Overview 7
- DeviceNet 8
- TCP, and Profibus DP 8
- A Conceptual View of the PM 9
- Getting Started Quickly 10
- Functions 11
- Remote Set Point Operation 12
- Function 15
- Chapter 2: Install and Wire 19
- 1/16 DIN (PM6) 19
- 1/4 DIN (PM4) Dimensions 22
- Installation 23
- Chemical Compatibility 24
- Dig I/O 5 & 6 26
- 485 Comms 26
- PM Integrated Isolation Block 27
- Low Power 28
- High Power 28
- Digital Input 5 - 6 28
- Digital Input 7 - 12 29
- Input 1, 2 Thermocouple 29
- Input 1, 2 RTD 29
- Digital Output 7 - 12 32
- Internal Supply 33
- Output 1, 3 Universal Process 34
- Output 2, 4 Switched DC 35
- Quencharc Wiring Example 37
- Ethernet LED Indicators 38
- Activity Status 39
- Link Status 39
- Network Status 39
- Module Status 39
- DeviceNet™ Communications 40
- Profibus DP Communications 42
- EZ-ZONE ST 43
- 2. Double click on Ports 44
- 1/16 (PM6) DIN 45
- 1/8 DIN (PM9) Horizontal 45
- 1/8 DIN (PM8) Vertical 45
- 1/4 DIN (PM4) 45
- Attention Codes 46
- Chapter 4: Home Page 48
- Default Home Page Parameters 48
- Modifying the Home Page 49
- Custom Menu Parameter Options 49
- Modifying the Display Pairs 50
- Header Name Definition 51
- Communication Protocols 52
- Profibus DP 54
- Chapter 5: Operations Page 55
- Chapter 6: Setup Page 70
- Navigating the Setup Page 70
- On (63) 99
- Watlow EZ-ZONE 100
- Chapter 7: Profiling Page 106
- Navigating the Profiling Page 106
- Starting a Profile 107
- Profiling Parameters 109
- Chapter 8: Factory Page 116
- Navigating the Factory Page 116
- Chapter 9: Features 122
- Chapter 9: Features (cont.) 123
- Tuning the PID Parameters 126
- Manual Tuning (cont.) 127
- Autotuning with TRU-TUNE+ 127
- Before Tuning 127
- How to Autotune a Loop 127
- Calibration Offset 128
- Calibration 128
- Filter Time Constant 129
- Sensor Selection 130
- Sensor Backup 130
- Scale High and Scale Low 130
- Range High and Range Low 130
- Receiving a Remote Set Point 131
- Ten Point Linearization 131
- Retransmit 132
- Resetting a Tripped Limit 133
- Control Methods 134
- On-Off Control 135
- Proportional and (P) Control 135
- Dead Band 136
- Dead Band (cont.) 137
- Variable Time Base 137
- Variable Time Base (cont.) 138
- Single Set Point Ramping 138
- Cascade Control 138
- Compressor Control 138
- Input 1 Output 1 139
- Alarm Hysteresis 140
- Alarm Latching 140
- Alarm Silencing 140
- Alarm Blocking 140
- Current Sensing 141
- Open Loop Detection 141
- Programming the EZ Key/s 141
- CIP Implicit Assemblies 146
- Compact Assembly Class 146
- Software Configuration 147
- Searching Network for Devices 148
- Single Loop Control 151
- Example 3: Square Root 152
- Example 4: Ratio 152
- Example 5: Differential 153
- Example 6: Cascade 153
- Curve A (PID) 154
- Curve B (Cascade) 154
- Curve C (Single-control) 154
- Example 8: Vaisala 155
- Motorized Valve Control 156
- Chapter 11: Appendix 157
- CIP Implicit Assembly 163
- Compact Class 1 A through 7 A 165
- Compact Class 1 B through 7 B 166
- Specifications 171
- Dimensions 173
- [`oF;t] Minimum Off Time 94 176
- Series EZ-ZONE 180
- 3 Year Warranty 181
- CUSTOMER 181
- SATISFACTION 181
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