
Watlow EZ-ZONE
®
RMS Module • 27 • Chapter 2 Install and Wire
Warning: ç
Use National Electric (NEC) or other
country-specific standard wiring and
safety practices when wiring and
connecting this controller to a power
source and to electrical sensors or pe-
ripheral devices. Failure to do so may
result in damage to equipment and
property, and/or injury or loss of life.
Note:
Maximum wire size termination and
torque rating:
• 0.0507 to 3.30 mm
2
(30 to 12 AWG)
single-wire termination or two 1.31
mm
2
(16 AWG)
• 0.8 Nm (7.0 in-lb.) torque
Note:
Adjacent terminals may be labeled
differently, depending on the model
number.
Note:
To prevent damage to the controller,
do not connect wires to unused ter-
minals.
Note:
Maintain electrical isolation between
digital input-outputs, switched dc/open
collector outputs and process outputs
to prevent ground loops.
Warning: ç
Explosion Hazard – Substitution of
component may impair suitability for
CLASS I, DIVISION 2.
Warning: ç
Explosion Hazard - Do not disconnect
while the circuit is live or unless the
area is known to be free of ignitable
concentrations of flammable sub-
stances.
Open Collector Wiring Example Using DO 1-12
VDC
Collector Outputs
Internal Circuitry
Power Supply
5 to 32 VDC
Relay
+
-
Common
Internal Supply
Diode
Fuse
An example fuse is
Bussmann
B_
Z_
D_
D_
D_
D_
D_
D_
As an open collector output (see graphic below), use an external power sup-
ply with the negative wired to B_, the positive to the coil of a pilot mechani-
cal relay and the other side of the coil wired to the output of choice (D_).
Each open collector output can sink 1.5 A with the total for all open collector
outputs not exceeding 8 amperes. Ensure that a kickback diode is reversed
wired across the relay coil to prevent damage to the internal transistor.
Output 1 - 4 and 7 - 10 Mechanical Relay, Form A
RMS Part # Digit 7, 8 is J
normally open
common
L1
K1
L2
K2
L3
K3
L4
K4
normally open
common
normally open
common
normally open
common
normally open
common
L7
K7
L8
K8
L9
K9
L10
K10
normally open
common
normally open
common
normally open
common
• 5 A at 240VÅ (ac) or 30VÎ
(dc) maximum resistive
load
• 20 mA at 24V minimum
load
• 125 VA pilot duty @
120/240VÅ (ac), 25 VA at
24VÅ (ac)
• 100,000 cycles at rated load
• Output does not supply
power.
• for use with ac or dc
See Quencharc note.
- Slot D Outputs 1 - 6
RMSx-xx(J)x-xxxx
- Slot E Outputs 7 - 10
RMSx-xxx(J)-xxxx
Mechanical Relay Form A
L_
K
_
Internal Circuitry
Suppressor Note:
Switching pilot duty inductive loads
(relay coils, solenoids, etc.) with the
mechanical relay, solid-state relay or
open collector output options requires
use of an R.C. suppressor for AC load or
a diode for a DC load.
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